Industrologic UTR

Universal Timer Relay

(Programmable Digital Timer)

Reference Manual

version 6/3/08



Industrologic, Inc.
3201 Highgate Lane
St. Charles, MO
63301
USA

Phone: (636) 723-4000
WWW: http://www.industrologic.com
Email: info@industrologic.com




Trademark and Copyright Information

UTR is a Trademark of Industrologic, Inc. 2008

This document is Copyright (c) 2002 by Industrologic, Inc.
All rights reserved.

No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying or scanning, for any purpose other than the personal use by the purchaser of this product. Industrologic, Inc. reserves the right to revise this document at any time without obligation to notify any person of such revision. Industrologic, Inc. assumes no responsibility for any errors that may appear in this document.

The software distributed with and the firmware contained in this product is Copyright (c) 2008 by Industrologic, Inc.


Warning/Disclaimer

Whereas effort has been made to make the information in this document as useful and accurate as possible, Industrologic, Inc. assumes no responsibility for the application, usefulness, or completeness, of the information contained herein. Under no circumstance will Industrologic, Inc. be responsible or liable for any damages or losses including indirect or consequential damages or losses arising from either the use of any information contained within this manual or the use of any products or services referenced within this manual.

Industrologic, Inc. reserves the right to change any product's features, specifications, documentation, warranties, fee schedules, and conditions at any time and without notice.

Industrologic products are provided as printed circuit board level assemblies. Some Industrologic products may include mechanical packaging assessories which are provide for the purchaser's convenience, and are not intended to be final assembly enclosures.

Industrologic products are provided with the understanding that the purchaser will determine fitness for any particular application as well as achieve compliance with any particular specifications or regulations as required or desired for that application.


Warranty

Industrologic, Inc. products are warranted to be free from defects in workmanship or material under normal use and service for a period of one year from date of purchase. Industrologic's warranty is to the original purchaser only, but is extended to you by the Distributor or OEM from whom you purchased the product.

Industrologic's obligation under this Warranty is limited to replacement with a new or repaired unit to the original purchaser. The unit must be returned, and replacements obtained from Industrologic, Inc. or the Distributor or OEM from whom it was purchased.

This warranty will not apply if, in the judgment of Industrologic, Inc., damage or failure of the product has resulted from accident, alteration, misuse, abuse, connection to or operation with incompatible signals or power sources, or improper installation.

Under no circumstances shall Industrologic, Inc. be liable to purchaser or any third party for any loss of profits or other direct or indirect costs, expenses, losses, or consequential damages arising out of or as a result of any defects in or failure of Industrologic products or any part or parts thereof.

THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTY, EITHER EXPRESSED OR IMPLIED, AS TO DESCRIPTION, QUALITY, MERCHANTABILITY, FITNESS FOR ANY PARTICULAR PURPOSE OR USE, OR ANY OTHER MATTER.


Return and Repair Policy

Products purchased in single piece quantities may be returned, if in resellable condition, for a full refund of the purchase price only, to the original purchaser, within 30 days of purchase.

Products must be returned by original purchaser with a Return Materials Authorization (RMA) number issued by Industrologic, Inc. or the Distributor or OEM from whom it was purchased, authorizing its return. Current repair or replacement fees and procedures will be related during the issue of the RMA number.

Warranty or repair units must be returned with postage and insurance paid by purchaser. Industrologic, Inc. is not responsible for damages or loss during shipment.





Industrologic UTR

Universal Timer Relay

(Programmable Digital Timer)

The Industrologic UTR is a microcontroller and crystal oscillator based programmable timer board designed to provide a versatile general purpose timer with a high current relay.

The UTR features a number of timing modes that are easily selectable with a mode switch, and its timing periods are set using easy to understand rotary switches.



picture of Universal Timer Relay


Summary of Features



Mechanical Specifications

.062" FR-4 glass epoxy printed circuit board, 2.75 inches by 4.25 inches
P.C. Board assembly has holes available for mounting to enclosure or #6 standoffs
P.C. Board assembly holes match Bud Industries CU-389 or CU-389MB


UTR dimensions and connections



Electrical Specifications

Power supply requirements-
Power supply voltage: 10 to 12 volts AC, 11 to 14 volts DC, regulated or unregulated
Power supply current: 55 mA at 12VDC with relays and two LEDs activated
(not including any external loads on the +5 supply)
Power supply connector: 5.5 mm outside diameter, 2.1 mm inside diameter

External power:
Power used from the +5 screw terminal should not exceed 100mA.

Operating environment:
Temperature: 0-50 degrees Celsius (32-122 Fahrenheit)
Humidity: 30 to 80 percent, non-condensing

Logic level trigger input signal (TRIG)-
(10K pull-up resistor to +5, .01 uF capacitor to ground)
Source current: .5 mA
Minimum recommended low going pulse width: 1 millisecond

Logic level trigger output signal (TO)-
(10K pull-up resistor to +5, .01 uF capacitor to ground)
Sink current: 20mA maximum

Form "C" Relay Contacts-
Maximum voltage: 30 volts, AC or DC
Maximum current: 10 amps
Manufacturer's type: Omron G5LE-14 series or equivalent



Using the UTR

Refer to the diagram below titled UTR Switch Settings

Setting the timing mode:
The timing mode is set with the Mode switch SW5, which contains eight individual rocker or slide switches. For rocker style switches, the switch is on, or selected, when the switch is rocked forward (down on the far side). For slide switches, the switch is on when the switch is moved forward (toward the inside of the board). Only one switch should be on at a time.

Modes 1, 2, and 3:
In modes 1, 2, and 3 switches SW1 and SW2 set the "coarse" timing portion of the relay-on time and SW3 and SW4 set the "fine" timing portion. The timer will wait to be triggered and then turn on the relay. When the relay-on time has elapsed the relay will be turned off and the timer will again wait to be triggered.

Modes 4, 5, and 6:
In modes 4, 5, and 6, switches SW1-SW2 set the relay-on time and SW3-SW4 set the relay-off time. The relay will be turned on and the timing period will begin as soon as power is applied. When the relay-on time period has elapsed the relay will be turned off and the relay-off time period will begin. When the relay-off time period has elapsed, the on-off cycles will repeat automatically.

Setting the timing period(s):
The timing periods are set by using pairs of rotary switches. Depending on the mode selected, the pair of switches may represent hours, minutes, seconds, or hundredths of a second. The shaft of the switches can be easily rotated by hand and also has a slot on the top for a small straight blade screwdriver as well. The slot running down the side of the shaft is the indicator for which number the switch is pointing toward.

Status LED's:
The UTR contains three LED's which indicate the status of timing periods and modes. The green LED is on when the relay-on time period is active. The red LED is on when the relay-off time period is active. The red LED also flashes quickly if the mode switch is not set to a valid mode. In modes 1, 2, and 3 the yellow LED is on when the timer is waiting to be triggered, and in all modes it flashes on and off once per second when either timing period is active.

Triggering the timer:
The UTR can be triggered in one of two ways, by momentarily pressing the small on-board pushbutton switch labeled TRIG, or by connecting a circuit or switch to the trigger input (TRIG) signal that brings the signal to ground momentarily. The trigger input signal can be operated by any number of signals that cause a low-going pulse at the trigger input signal, including the trigger output signal (TO) of another UTR board. Once the timer has been triggered it will no longer respond to any other trigger signals until the time periods have elapsed.

Trigger out signal (TO):
The trigger out (TO) signal is logic level signal that is normally high and goes low (pulses) for 1/10th second (100 milliseconds) at the end of a complete timing cycle. For modes 1, 2, and 3 this is the relay-on time, and for modes 4, 5, and 6, this is the relay-on time and the relay-off time combined. (If the timing cycle is less than 1/10th second the trigger out signal will of course never have the chance to return high after the first high to low transition.) In modes 4, 5, and 6 the next timing cycle will not wait for the 1/10th second pulse to complete but will start immediately.


diagram of UTR switch settings


Timing Accuracy

The timing periods in the UTR are generated by a crystal controlled oscillator and counters in a microcontroller, which provides the UTR with very precise and repeatable time periods. The UTR will exhibit an overall accuracy of 0.01% or better under all conditions and all timing periods.

However, the UTR does not incorporate a "real-time" clock. For timing periods that are very long, for example, on-off cycles that are set for a 24 hour period, the slight errors in timing will eventually accumulate and be noticeable. For long term accuracy in such an application, a timer with a line powered synchronous AC motor may provide better results.


Powering the UTR

The UTR can be powered in several ways, including the wall block transformer supplied with the UTR and from external power sources as well. Additional or cascaded UTR boards can be powered from a single power supply source.


diagram of UTR power connections


Cascading UTR Boards

Multiple UTR boards can be cascaded to provide multiple relay and timing periods. The drawing below shows how to connect the trigger out signal of one board to the trigger (input) signal of a second board, as well as showing how to connect an external trigger switch.


diagram of how to cascade UTR boards




end of manual
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