Industrologic SI51
16 Channel Programmable Switch Input Controller
Reference Manual
version 7/15/03
Industrologic, Inc.
3201 Highgate Lane
St. Charles, MO
63301
USA
Phone: (636) 723-4000
WWW: http://www.industrologic.com
Email: info@industrologic.com
Trademark and Copyright Information
SI51 is a Trademark of Industrologic, Inc. 2003
This document is Copyright (c) 2003 by Industrologic, Inc.
All rights reserved.
No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying or scanning, for any purpose other than the personal use by the purchaser of this product. Industrologic, Inc. reserves the right to revise this document at any time without obligation to notify any person of such revision. Industrologic, Inc. assumes no responsibility for any errors that may appear in this document.
The software distributed with and the firmware contained in this product is Copyright (c) 2003 by Industrologic, Inc.
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Whereas effort has been made to make the information in this document as useful and accurate as possible, Industrologic, Inc. assumes no responsibility for the application, usefulness, or completeness, of the information contained herein. Under no circumstance will Industrologic, Inc. be responsible or liable for any damages or losses including indirect or consequential damages or losses arising from either the use of any information contained within this manual or the use of any products or services referenced within this manual.
Industrologic, Inc. reserves the right to change any product's features, specifications, documentation, warranties, fee schedules, and conditions at any time and without notice.
Industrologic products are provided as printed circuit board level assemblies. Some Industrologic products may include mechanical packaging assessories which are provide for the purchaser's convenience, and are not intended to be final assembly enclosures.
Industrologic products are provided with the understanding that the purchaser will determine fitness for any particular application as well as achieve compliance with any particular specifications or regulations as required or desired for that application.
Warranty
Industrologic, Inc. products are warranted to be free from defects in workmanship or material under normal use and service for a period of one year from date of purchase. Industrologic's warranty is to the original purchaser only, but is extended to you by the Distributor or OEM from whom you purchased the product.
Industrologic's obligation under this Warranty is limited to replacement with a new or repaired unit to the original purchaser. The unit must be returned, and replacements obtained from Industrologic, Inc. or the Distributor or OEM from whom it was purchased.
This warranty will not apply if, in the judgment of Industrologic, Inc., damage or failure of the product has resulted from accident, alteration, misuse, abuse, connection to or operation with incompatible signals or power sources, or improper installation.
Under no circumstances shall Industrologic, Inc. be liable to purchaser or any third party for any loss of profits or other direct or indirect costs, expenses, losses, or consequential damages arising out of or as a result of any defects in or failure of Industrologic products or any part or parts thereof.
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Products purchased in single piece quantities may be returned, if in resellable
condition, for a full refund of the purchase price only, to the original
purchaser, within 30 days of purchase.
Products must be returned by original purchaser with a Return Materials Authorization (RMA) number issued by Industrologic, Inc. or the Distributor or OEM from whom it was purchased, authorizing its return. Current repair or replacement fees and procedures will be related during the issue of the RMA number.
Warranty or repair units must be returned with postage and insurance paid by purchaser. Industrologic, Inc. is not responsible for damages or loss during shipment.
Industrologic SI51
16 Channel Programmable Switch Input Controller
The Industrologic SI51 is an Atmel AT89C4051 microcontroller based board designed
to read sixteen switches or other contact closures. In addition to these contact
closure inputs, it includes four digital logic level I/O signals, an RS-232 serial
port, an on-board software readable push-button switch, and a software controllable LED.
The SI51 includes, pre-programmed into the microcontroller, a special version of
Industrologic's simple programming language, Tiny Machine Basic, written for the
hardware on the SI51. By using this language the user can quickly and easily
program the SI51 to perform a number of tasks, including controlling the digital
I/O lines or sending character strings to a host computer in response to contact
closures. The microcontroller chip can also be re-programmed using any number of
software development tools available for similar Atmel microcontrollers.
Summary of Features
- Based on the Atmel AT89C4051 microcontroller operating at 11.0592 MHZ
- 16 switch/contact closure inputs with LED indicators to show on/off status
- 4 digital logic levels signals usable as inputs or outputs including one interrupt signal
- Convenient screw terminal block connections for all contact closure and digital I/O connections
- Serial RS-232 port with true RS-232 interface and DB9F connector matching PC compatibles
- General purpose software readable pushbutton switch and software controllable LED
- 512 byte EEPROM for storage of small programs or configuration information
- On-board +5 volt power supply including screw terminal connection for external circuitry
- Pin-type power connector for easy connection to wall block power supplies
- Tiny Machine Basic programming language for the SI51 programmed into the microcontroller
- EEPROM based AT89C4051 can be re-programmed using common Intel 8051/Atmel AT89Cxx51 software development tools and device programmer
Mechanical Specifications
Double-sided .062" FR-4 glass epoxy printed circuit board.
P.C. Board assembly has holes available for mounting to enclosure or #6 standoffs.
P.C. Board dimensions: 3.50 inches by 6.25 inches
Electrical Specifications
Power supply requirements-
Power supply voltage: 10 to 12 volts AC, 11 to 14 volts DC, regulated or unregulated
Power supply current: 30 mA at 12VDC with no LED's activated
(plus any external load on the +5 terminal block connectors)
Contact closure LED current: approximately 12 mA
Programmable LED current: approximately 20 mA
Power supply connector: 5.5 mm outside diameter, 2.1 mm inside diameter
Operating environment:
Temperature: 0-50 degrees Celsius (32-122 Fahrenheit)
Humidity: 30 to 80 percent, non-condensing
Logic level I/O signals (DI1, DI2, DI3, INT)-
(10K pull-up resistor to +5, 0.01uf capacitor to ground)
Output source current: 0.5 mA
Output sink current: 20 mA maximum each pin
Switch/contact closure signals (S1-S16)-
(270 ohm pull-up resistor through LED to +5, 0.1uf to ground)
Contact or external signal sink current required: 12 mA
SI51 Serial Port
The SI51 serial port connector and its pin out matches the 9-pin seria
l port of IBM PC compatible computers and can be easily connected to
these computers using a pin-to-pin male-to-female cable. The SI51 does
not require hardware handshake signals and can be used with only the
transmit, receive, and ground signals connected. However, some programs
that run on a PC require that some of the input handshake signals be
asserted going into the PC. In order to make this easier, the SI51
has the common PC handshake signals looped back on the board, so that
when a 9-wire cable is used, the signals are asserted without further
connection.
To facilitate the connection of devices requiring power to the SI51,
the +5 volt signal from the on-board regulator has been connected to
pin 9 of the serial connector. This connection will not affect normal
serial ports since +5 volts is within the range of allowable voltages
on RS-232 input pins.
The following is a pin out of the serial port signals:
SI51 signal - TX RX - GND - - - +5 OUT
pin 1 2 3 4 5 6 7 8 9
PC signal DCD RX TX DTR GND DSR RTS CTS RI
SI51 Switch/Contact Closure Signals
The 16 contact closure inputs S1 through S16 are available at
screw terminal block connectors of the SI51. Each of the
signals is "pulled up" to +5 volts through a resistor and LED.
This allows easy interfacing to switches or contact closures
that connect the signal to ground. When an input is grounded
its associated LED is turned on and the contact closure is recognized.
It is possible to drive the contact closure inputs with devices
that contain digital logic output circuitry, but this circuitry
must be able to sink the required current. A number of driver
chips, and many transistors have this ability, but some do not.
The user is responsible for insuring that damage does not occur
to the external device as a result of sinking the required current.
SI51 Digital Signals
Four digital logic level I/O signals are available at screw
terminal block connectors of the SI51, which are all pins on
the microcontroller. Each of the signals is "pulled up" to
+5 volts with a 10K resistor for easy interfacing to switches
or contact closures that connect the signal to ground.
DI1, DI2, and DI3 are connected to port P0 bits
2, 3, and 4 respectively, and INT is connected to
External Interrupt 0.
The limitations of the digital logic level signals are the
same as those of the microcontroller chip installed. They
can "sink" 20 milliamperes each with a total current of 80
milliamperes (steady state) for all signals. The addition
of the 10K pullup resistors allows the signals to "source"
0.5 milliamperes each. For more information on the limitations
of these signals, see the data sheet.
I/O Interfacing Examples
The following diagrams show how the SI51 can be connected to
external devices. The SI51 with its screw terminal block connections
makes some of these connections extremely easy and fast.
Powering the SI51 and External Devices
Apply power to the SI51 only through the wall block supply
connector or the "Power" screw terminal connections. The
on-board bridge rectifier allows the polarity of the supply
voltage to be either direction. Do not attempt to power the
SI51 with 5 volts at the +5 screw terminal connection.
The +5 signal on the screw terminal connector is the same power
supply that is used by the circuitry on the SI51, and can be
used to power external devices. The current drawn from this
signal should be limited to 100 milliamperes.
end of manual