Industrologic RC51
8 Relay Programmable Relay Controller
Reference Manual
version 3/18/03
Industrologic, Inc.
3201 Highgate Lane
St. Charles, MO
63301
USA
Phone: (636) 723-4000
WWW: http://www.industrologic.com
Email: info@industrologic.com
Trademark and Copyright Information
RC51 is a Trademark of Industrologic, Inc. 2002
This document is Copyright (c) 2002 by Industrologic, Inc.
All rights reserved.
No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying or scanning, for any purpose other than the personal use by the purchaser of this product. Industrologic, Inc. reserves the right to revise this document at any time without obligation to notify any person of such revision. Industrologic, Inc. assumes no responsibility for any errors that may appear in this document.
The software distributed with and the firmware contained in this product is Copyright (c) 2002 by Industrologic, Inc.
Warning/Disclaimer
Whereas effort has been made to make the information in this document as useful and accurate as possible, Industrologic, Inc. assumes no responsibility for the application, usefulness, or completeness, of the information contained herein. Under no circumstance will Industrologic, Inc. be responsible or liable for any damages or losses including indirect or consequential damages or losses arising from either the use of any information contained within this manual or the use of any products or services referenced within this manual.
Industrologic, Inc. reserves the right to change any product's features, specifications, documentation, warranties, fee schedules, and conditions at any time and without notice.
Industrologic products are provided as printed circuit board level assemblies. Some Industrologic products may include mechanical packaging assessories which are provide for the purchaser's convenience, and are not intended to be final assembly enclosures.
Industrologic products are provided with the understanding that the purchaser will determine fitness for any particular application as well as achieve compliance with any particular specifications or regulations as required or desired for that application.
Warranty
Industrologic, Inc. products are warranted to be free from defects in workmanship or material under normal use and service for a period of one year from date of purchase. Industrologic's warranty is to the original purchaser only, but is extended to you by the Distributor or OEM from whom you purchased the product.
Industrologic's obligation under this Warranty is limited to replacement with a new or repaired unit to the original purchaser. The unit must be returned, and replacements obtained from Industrologic, Inc. or the Distributor or OEM from whom it was purchased.
This warranty will not apply if, in the judgment of Industrologic, Inc., damage or failure of the product has resulted from accident, alteration, misuse, abuse, connection to or operation with incompatible signals or power sources, or improper installation.
Under no circumstances shall Industrologic, Inc. be liable to purchaser or any third party for any loss of profits or other direct or indirect costs, expenses, losses, or consequential damages arising out of or as a result of any defects in or failure of Industrologic products or any part or parts thereof.
THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTY, EITHER EXPRESSED OR IMPLIED, AS TO DESCRIPTION, QUALITY, MERCHANTABILITY, FITNESS FOR ANY PARTICULAR PURPOSE OR USE, OR ANY OTHER MATTER.
Return and Repair Policy
Products purchased in single piece quantities may be returned, if in resellable
condition, for a full refund of the purchase price only, to the original
purchaser, within 30 days of purchase.
Products must be returned by original purchaser with a Return Materials Authorization (RMA) number issued by Industrologic, Inc. or the Distributor or OEM from whom it was purchased, authorizing its return. Current repair or replacement fees and procedures will be related during the issue of the RMA number.
Warranty or repair units must be returned with postage and insurance paid by purchaser. Industrologic, Inc. is not responsible for damages or loss during shipment.
Industrologic RC51
8 Relay Programmable Relay Controller
The Industrologic RC51 is an Atmel AT89C4051 microcontroller based board
designed to be a complete industrial controller assembly that is easy
to program and to connect to external signals. In addition to eight high
current Form "C" relays, it includes four digital logic level signals,
a general purpose software readable pushbutton switch, and a software
controllable LED.
The RC51 includes, pre-programmed into the microcontroller, a special
version of Industrologic's simple programming language Tiny Machine Basic
written for the hardware on the RC51, and the microcontroller chip can
be re-programmed using any number of software development tools available
for similar Atmel microcontrollers.
Summary of Features
- Based on the Atmel AT89C4051 microcontroller operating at 11.0592 MHZ
- Convenient screw terminal block connections for all relay and digital I/O connections
- Serial RS-232 port with true RS-232 interface and DB9F connector matching PC compatibles
- Eight 10 amp Form "C" relays with LED indicators for on/off status
- Four digital logic levels signals usable as inputs or outputs including one interrupt signal
- General purpose software readable pushbutton switch and software controllable LED
- 512 byte EEPROM for storage of small programs or configuration information
- On-board +5 volt power supply including screw terminal connection for external circuitry
- Pin-type power connector for easy connection to wall block power supplies
- Tiny Machine Basic programming language for the RC51 programmed into the microcontroller
- EEPROM based AT89C4051 can be re-programmed using common Intel 8051/Atmel AT89Cxx51 software development tools and device programmer
Mechanical Specifications
Double-sided .062" FR-4 glass epoxy printed circuit board.
P.C. Board assembly has holes available for mounting to enclosure or #6 standoffs.
P.C. Board dimensions: 3.50 inches by 6.25 inches
Electrical Specifications
Power supply requirements-
Power supply voltage: 10 to 12 volts AC, 11 to 14 volts DC, regulated or unregulated
Power supply current: 30 ma at 12VDC with no relays activated and test LED not activated
(plus any external load on the +5 terminal block connectors)
Relay current: approximately 60 ma per relay/relay LED indicator
LED current: approximately 20 ma
Power supply connector: 5.5 mm outside diameter, 2.1 mm inside diameter
Operating environment:
Temperature: 0-50 degrees Celsius (32-122 Fahrenheit)
Humidity: 30 to 80 percent, non-condensing
Logic level I/O signals (DI1, DI2, DI3, INT)-
(10K pull-up resistor to +5, 0.01uf capacitor to ground)
Source current: 0.5 ma
Sink current: 20ma maximum each pin
Form "C" Relay Contacts-
Maximum voltage: 30 volts, AC or DC
Maximum current: 10 amps
Manufacturer's type: Omron G5LE-14 series or equivalent
RC51 Serial Port
The RC51 serial port connector and its pin out matches the 9-pin seria
l port of IBM PC compatible computers and can be easily connected to
these computers using a pin-to-pin male-to-female cable. The RC51 does
not require hardware handshake signals and can be used with only the
transmit, receive, and ground signals connected. However, some programs
that run on a PC require that some of the input handshake signals be
asserted going into the PC. In order to make this easier, the RC51
has the common PC handshake signals looped back on the board, so that
when a 9-wire cable is used, the signals are asserted without further
connection.
To facilitate the connection of devices requiring power to the RC51,
the +5 volt signal from the on-board regulator has been connected to
pin 9 of the serial connector. This connection will not affect normal
serial ports since +5 volts is within the range of allowable voltages
on RS-232 input pins.
The following is a pin out of the serial port signals:
RC51 signal - TX RX - GND - - - +5 OUT
pin 1 2 3 4 5 6 7 8 9
PC signal DCD RX TX DTR GND DSR RTS CTS RI
RC51 Digital Signals
Four digital logic level I/O signals are available at screw
terminal block connectors of the RC51, which are all pins on
the microcontroller. Each of the signals is "pulled up" to
+5 volts with a 10K resistor for easy interfacing to switches
or contact closures that connect the signal to ground.
DI1, DI2, and DI3 are connected to port P0 bits
2, 3, and 4 respectively, and INT is connected to
External Interrupt 0.
The limitations of the digital logic level signals are the
same as those of the microcontroller chip installed. They
can "sink" 20 milliamperes each with a total current of 80
milliamperes (steady state) for all signals. The addition
of the 10K pullup resistors allows the signals to "source"
0.5 milliamperes each. For more information on the limitations
of these signals, see the data sheet.
I/O Interfacing Examples
The following diagrams show how the RC51 can be connected to
external devices and how to connect multiple RC51's through
their serial ports and their digital I/O signals. The RC51
with its screw terminal block connections makes some of these
connections extremely easy and fast.
The following wiring diagram and Tiny Machine Basic programs
show how to use one RC51 as a "slave" relay board to another
RC51 acting as a "master" device. The master device can receive
commands from its serial port and operate the slave board's
relays from the digital I/O. The two programs form a simple
digital I/O and pulse counter protocol to send a message from
the master to the slave.
Program for "Master" Program for "Slave"
1 INPUT A 1 IF DI1=1 1
2 DO1=0 2 LED=1
3 LOOP A 3 IF DI1=0 3
4 INT=0 4 RELAYS=INT
5 INT=1 5 LED=0
6 ENDLOOP 6 GOTO 1
7 DO1=1
8 GOTO 1
Wait for a number to be entered, Wait until Digital I/O #1 is low,
set the Digital I/O #1 low to then turn on LED. (INT will start
signal that pulses are coming, counting pulses at this point.)
pulse INT low for the number of Wait until Digital I/O #1 is high
times specified by the number, again, then set relays to the
set Digital I/O #1 high again. number of pulses, and turn off LED.
Powering the RC51 and External Devices
Apply power to the RC51 only through the wall block supply
connector or the "Power" screw terminal connections. The
on-board bridge rectifier allows the polarity of the supply
voltage to be either direction. Do not attempt to power the
RC51 with 5 volts at the +5 screw terminal connection.
The +5 signal on the screw terminal connector is the same power
supply that is used by the circuitry on the RC51, and can be
used to power external devices. The current drawn from this
signal should be limited to 100 milliamperes.
end of manual